100% HRDC CLAIMABLE TRAINING

Engineering Precision in Action: Mastering Kaizen Problem Solving

Build Better Systems. Solve Problems That Stay Solved.

Equip leaders and engineering teams with the skills and tools to strengthen problem-solving, improve decision-making, and build a continuous improvement culture that lasts.

  • 1-day or Half-day

  • Malaysia (or SEA)

  • HRD Corp Claimable

  • In-house & Public Training

  • Training Highlights

  • Interactive learning & role-playing

  • Case studies & real-life applications

  • Take-home resources

Who Should Attend This Training

  • Engineers and engineering teams

  • Supervisors and line leaders

  • Continuous improvement practitioners

  • Operations and production personnel

In increasingly complex operational landscape, instinct is a liability - discipline is the solution.

Failure to solve problems at the root costs organisations massive, measurable amounts. Inadequate analysis is a direct cause of project failure, contributing to the waste of roughly $122 million for every $1 billion invested globally. Poorly managed processes, left unchecked, can lead to 20% to 30% revenue loss annually.

This program provides leaders with the systematic, rigorous methodology to enforce precision problem-solving. Participants will learn to master essential frameworks like Plan-Do-Check-Act (PDCA) and 8 Discipline (8D), focusing intensely on Root Cause Analysis (RCA) that is so disciplined it permanently eliminates recurrence.

The outcome is a workforce of leaders capable of driving measurable results: organisations applying these Kaizen principles typically report 30% improvements in productivity and significant reductions in operational errors. This training instills the systematic discipline needed to achieve operational precision and deliver sustainable, measurable growth.

Corporate team learning hybrid communication skills in Malaysia

Learning Outcomes

  • Analyse operational issues and perform structured root cause analysis using appropriate tools.

  • Apply PDCA and 8D frameworks to resolve real-world engineering and production problems.

  • Evaluate data and evidence to make accurate, fact-based technical decisions.

  • Create corrective and preventive actions that address root causes and reduce recurrence.

  • Adopt a Kaizen mindset by incorporating continuous improvement practices into daily work and team processes.

Meet Your Trainer

Chin Aik, Quah

HRDC Accredited Trainer | Certified Master Performance Coach | HRBP Leader | Engineer X People Enthusiast

Chin Aik brings a powerful combination of 20+ years in engineering, operations, and organisational development. This unique depth allows him to apply structured thinking and practical human insight to complex, fast-moving environments.

Chin Aik partners with leaders to clarify goals, align roles, and embed practical habits that ensure trust, accountability, and consistent delivery stick. Known for his calm, direct, and supportive style, he creates a safe yet stretching space for participants to think clearly and lead with measurable confidence.

Learn more about Chin Aik

Course Outline

Foundations of Kaizen & Continuous Improvement
  • Explore the origins of Kaizen and understand how continuous improvement principles drive quality, consistency, and long-term operational success.

Structured Problem-Solving (PDCA & 8D)
  • Learn how to use PDCA and 8D as disciplined frameworks to define problems clearly, validate assumptions, and guide teams toward effective, sustainable solutions

Root Cause Analysis Tools
  • Apply Ishikawa, 5M+1E, and 5 Whys to uncover true root causes, analyse contributing factors, and select the most effective pathway for technical troubleshooting.

Practical Case Simulations
  • Work through real engineering scenarios to practise structured problem-solving, test decision-making approaches, and convert learning into repeatable onthe-job habits.

Ready to Get Started?

Upskill Your Team

Schedule a free consultation with us if you'd like to bring this training program to your workplace.

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HRDC Claimable Program

  • 100% Claimable
    Under the HRD Corp Levy Scheme

  • Customised Training Proposal

    Program is customisable to your industry and organisation. Receive a tailored training solution with timeline and investment

Prefer to Talk Directly?

Frequently Asked Questions

Can this be customised for our industry?

Absolutely! While the core frameworks are universal, we customise all examples, case studies, and exercises to reflect your industry context. During the discovery call, we'll discuss your specific challenges and tailor the content accordingly.

What if we only want specific modules?

We can create a customised program focusing on your priority areas. However, we recommend the full program for maximum impact, as the modules build on each other. Contact us to discuss a tailored solution.

Do you offer virtual delivery?

No, this program is only offered in-person.

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A Malaysian-based corporate training and coaching collective specialising in leadership development, communication skills, and workplace wellbeing.

Serving organisations across Klang Valley (Kuala Lumpur, Selangor), Penang, Johor Bahru, and Malaysia-wide

HRDC Registered Training Provider

Company Registration: 202501014734

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